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The Horizon StitchLiner Mark V Saddlestitcher can handle roll-fed production with an inline unwinder and cutter, or it can process pre-collated cut sheet output from a high-speed feeder. It can produce high quality booklets at speeds of up to 6,000 booklets/hour, even with high page counts or variable page count applications.
Dual creasing rollers at the in-feed crease every sheet individually before they are folded and accumulated, making tighter, flatter booklets and increasing fold accuracy. Individual sheet creasing and stream folding eliminates the need for sub-setting on higher pager counts, increasing productivity for booklets as high as 200 pages.
Variable production on the Mark V is fully automated, requiring no operator intervention whatsoever. The system can automatically change stitch length, belt and roller pressure, and registration control in the trimmer based on page count.
The optional dual-bin cover feeder merges covers into the print stream without affecting production speed. Additionally, up to three dual-bin feeders can be combined in one system allowing for the pre-staging of covers and the option to interpose up to 3 sheets anywhere within the booklet. This feeder can also function as a digital feeder to expand production capabilities.
The optional HSF-50 High-Speed Sheet Feeder can directly feed cut sheets into the StitchLiner Mark V, or it can be seamlessly switched to bypass mode which will transport sheets from an upstream unwinder and cutter for roll-fed production. The HSF-50 can run at speeds of up to 45,000 sheets per hour.
The Mark V’s tracking system ensures booklet integrity with optional barcode reading, cover and book block matching, sheet separation verification, and automated rejection of booklets with detected errors.
| Sheet Size | 20″ W x 14.015″ L (Portrait max) |
| Booklet Size (Untrimmed) | 14.015″ W x 10″ L (Portrait max) |
| Booklet Size (Trimmed) | 13.855″ W x 9.920″ L (Portrait max) |
| Sheet Weight (Roll Paper) | 52.3 to 209 gsm (Normal) |
| Sheet Weight (Cover) | 52.3 to 350 gsm (Normal) |
| Stitching Wire | 0.4mm – 0.6mm |
| Production Speed | Up to 6,000 booklets/hour |
The Horizon StitchLiner Mark IV Saddlestitcher combines the efficiency and ease of operation of flat-sheet collating with the productivity, versatility, and quality of a traditional saddlestitching system.
The BBS-56 Book Block Solution is a roll-fed plowfold book block-making system designed for short- to medium-run production that can run at speeds of up to 800 books per hour.
The Horizon SPF-2000 Bookletmaker is a fully automated bookletmaking system that can be configured for both digital and offset workflows with production rates of up to 4,700 cycles per hour.
“We also do a booklet job for the healthcare industry where each personalized booklet has a different number of pages and contains information specific to the recipient. With the new configuration [Mark V with Hunkeler unwinding and cutting], the stitcher simply reads a printed barcode and is able to process the variation in pages on the fly. This is an application we could not have done before.”
Get in touch! The Standard team is ready to assist you with all of your print finishing needs.