Roll-to-Perfect Bind

Specifically designed to respond to the growing need for short- to medium run-length book production, the Smart Binding System combines a Hunkeler UW8 Unwinder and CS8 Rotary Cutter with a Horizon folder, gluing and pressing station, perfect binder, intelligent accumulator, and three-knife trimmer to convert pre-printed rolls into finished books in a continuous, fully automated, touch-free process.

  • Flexibility and quality assurance: The Smart Binding System is able to move seamlessly between books of varying format and page count, ensuring absolute quality assurance through end-to-end system control and integrity checking.
  • Improved production speeds: The system can produce up to 2,000 books an hour without manual intervention or added labor costs – a dramatic improvement over current methods.
  • Digital and offset compatibility: The system has multiple possible configurations for processing both conventional offset and digital output in one system
  • Choice of adhesive: The system features interchangeable glue tanks for EVA and PUR adhesives.

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Max Roll Diameter 54″
Web Width 11″ to 20.5″
Operation Speed up to 590 fpm
Paper Weights 40 to 180 gsm
Sheet Width 11″ to 20.5″
Book Thickness 1 to 45 mm
Book Block Max 13.77″ x 10.23″
Book Block Min 5.83″ x 4.14″
Signatures 4/6/8/12/16/18 pages

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